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Mask Machine Parts

Mask Machine Cutting Roller

Hardened rotary cutting roller for automatic mask lines, with runout controlled after quenching.

Tolerance
IT7, runout ≤ 0.02 mm
Lead time
Sample 8-12 days, batch 15-20 days
Mask MachineMedical Equipment
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Technical parameters

Machining parameters for this part

Values below are the standard range keytrond holds for this part family. Tighter requirements are reviewed against the drawing before quotation.

Mask Machine Cutting Roller technical parameters
Tolerance rangeIT7, runout ≤ 0.02 mm
Surface roughnessRa 0.8
Common materialsCr12MoV, 45#, SUS304, 7075
Surface treatmentQuenching, Hard chrome plating, Anodizing
Machining processesCNC Turning, CNC Milling, Heat Treatment, Grinding
Max machining sizeØ20 - Ø300 mm, length up to 800 mm
Applicable industriesMask Machine, Medical Equipment
Minimum order1 pc for sample, 10 pcs for batch
Lead timeSample 8-12 days, batch 15-20 days
Drawing requirementPlease provide blade profile, cutting pitch, hardness and mating anvil roller diameter.
Machining points

Process measures behind the tolerance

  1. 01Runout corrected after hardeningRollers are straightened and ground between centers after quenching to keep runout under 0.02 mm.
  2. 02Blade profile by CNC and EDMBlade teeth are milled by CNC then finished by wire EDM where the root radius is critical.
Inspection

Inspection items and methods

Inspection itemRunout
Method and instrumentV-block and dial indicator
Inspection itemCutting pitch
Method and instrumentProfile projector
Inspection itemHardness
Method and instrumentRockwell tester, HRC 55-60

A first article inspection report with dimensional results, material certificate and heat treatment record is provided for sample orders. Batch orders are sampled at 10 percent, with full inspection available on request.

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